Styrofoam Automatic Vacuum Forming Cutting Stacking Integrated Machine For Food Container
Specifications
foam lunch box machine,foam food container machine,fast food box making machine
foam lunch box machine produces qualified PS foam sheet by physical gas foaming method with several additives.
Automatic screen changing system with hydraulic system,keeping continuous production
Automatic feeding material
Screw designed for optimum melts conditions and distribution of blowing agent, and ensures a homogeneous foam structure and well-closed surfaces.
APPLICATIONS
- Styrofoam tray/box for fruits, vegetables and fresh meats used in supermarket, packages for the fast food containing
- Lunch box,bowls,dinner trays and various types of food containers.
- The used tray,box can be recycle
Mainly including three main parts:
1. PS foam sheet extruder
2. Fully auto forming and cutting machine
3. PS recycle machine
1- PS Foam Sheet Extruder
PS Foam Sheet Extrusion Line adopts Gentian type double-stage series high foam technology. The raw material is general polystyrene granule. In the extruding process, vesicant is injected at high pressure. After extruding, foaming, cooling, shaping and hauling off, it is winding to finished PS foam sheet rolls. After vacuum forming system, the finished PS foaming sheet can be made into variety of packaging vessels such as fast food box ,aquatic plate, supermarket tray ,cake tray , KT board ,instant noodle bowl ,foam tray etc. It is widely used in the packing for food, fruit, and advertising industrial products and so on. This equipment adopts high speed hydraulic filter changer which has steady feature, can realize change the filter immediately without stopping the machine. The foaming shaping machine adopts PLC control, touch screen operation, easily to operate.
| Model |
HR-70/90 |
HR-105/120 |
HR-120/150 |
HR-135/150 |
HR-150/200 |
| Screw Diameter |
Φ70/90 |
Φ105/120 |
Φ120/150 |
Φ135/150 |
Φ150/200 |
| Foam Rate |
10-20 |
10-20 |
10-20 |
10-20 |
10-20 |
| Width of Product (mm) |
640-1040 |
640-1040 |
640-1040 |
640-1200 |
1000-1350 |
| Thickness of Product (mm) |
1.0-3.0 |
1.0-3.5 |
1.0-3.5 |
2.0-5.0 |
2.0-5.0 |
| Output (kg/h) |
50-90 |
100-180 |
180-230 |
230-320 |
400-600 |
| Cutting Mode |
Single Cutting |
Double Cutting |
| Cooling Mode |
Cooling by Wind and Water |
| Mounted Power(kw) |
120 |
150 |
180 |
260 |
380 |
| Overall Size(m) |
22*4.0*2.8 |
24*4.1*2.8 |
26*4.2*3 |
28*4.2*3.2 |
28*5.2*3.2 |
| Total Weight (T) |
10 |
12 |
15 |
18 |
23 |
2- Fully auto forming and cutting machine
This forming and cutting incorporated machine designed by our company is all-powerful. The main way is vacuum forming as well as press forming and synthetical forming. It can be used for forming kinds of plastic sheet. This machine adopt PLC control, it has group possesses reliable stability, large forming area, high production and automatic degree. The machine can mainly forming the PSP material which is used to produce food container, tray, bowl, cup etc. Forming, cutting, stacking are done in the same machine, saving labor, improving efficient, lowing labor intensity and reducing production cost. Production process is to put foam sheet into forming machine, and product and wastage will come out from the rear part.
| Model |
Unit |
HR-1040 |
| Max. forming area |
mm2 |
1000×1100 |
| Max. forming depth |
mm |
80 |
| Production efficiency |
s/die |
3 - 8 |
| Forming pressure |
T |
15 |
| Mounted power |
kw |
170 |
| Total weight |
T |
16 |
| Installation size |
m |
13×2×3.2 |
| Forming speed |
time/s |
16-18 |
3- PS recycling and pelletizing machine
This recycling and pelletizing machine is designed to reclaim the foamed polystyrene and polyethylene
materials almost identically to new ones with its own superior filtering performance.
Product introduction:
This machine developed by combining the domestic and foreign equipment and advantages, is a set of hydraulic pneumatic servo drive for an automatic forming cutting stacking machine. The main electrical components, such as vacuum pump,PLC,made in Japan and Germany, ensure the reliability of the equipment operation, and can be used for hot forming process many kinds of plastic material, it can produce PS,PVC,PE,PP,PET,HIPS etc all kinds of packaging products, materials used in food, medical supplies, electrical components, tourism products, toys, textile, etc.
The biggest advantage is forming cutting and product collection integration, reduce work link, produce the product can be stacked directly collect, this will greatly save time reduce the intensity of work and greatly saves labor.
Main technical parameters
1. Model:FCA100-110
2. The chain transmission, Omron servo control system,4.5kw
3. The control mode:color touch screen
4. Total power:140kw
5. Power supply:three phase 380v/50Hz
6. Output:Large box(expand size 23.5×33.5cm),production is 10800 piece per hour；small box(expand size 24×17cm),production is 21600 piece per hour
7. Weight :16t
8. Main machine dimension:10×2×2.6m
Unwinding portion
1. Unwinding length:photoelectric switch control
2. Unwinding mode:0.75kw turbine decelerating motors
3. Feeding method:pneumatic feeding
4. Double feeding shaft alternately
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