Thermocol Vacuum forming automatic disposable PS foam plates manufacturing machine
This production line include 3 machines
1 ps foam sheet machine
2 Automatic Forming and cutting machine
3 Recycling machine
1.PS Foam Sheet machine
Applications:
1. Character of Products
-- Glossy surface
-- Excellent Cushioning and Insulation Effect
-- Moisture-proof
-- Anti-corrosion with chemicals
-- Printable, foldable, embossable, moisture and water resistant, low steam and air permeability
-- Tasteless, Odorless and Non-toxic
2. Applications of Products
-- External packing material for food, fruit, cosmetics and internal cushioning
-- Packaging for high-grade goods, industrial machinery parts
-- Container for pharmaceutical and medical products
-- Various types of lunch boxes, trays and containers
-- Toy and educational materials due to easy-fabrication
-- Advertising and stationary board etc
Mainly including three main parts:
1. PS foam sheet extruder: make PS foam sheet from raw material
2. Fully auto forming and cutting machine: make PS sheet to finished products, such as PS foam tray, PS foam box etc (we can design mould according to customer requirements)
3. PS recycle machine: recycle waste products to granules, the can mix with new material and put into PS foam sheet extruder again.
1- PS Foam Sheet Extruder
PS Foam Sheet Extrusion Line adopts Gentian type double-stage series high foam technology. The raw material is general polystyrene granule. In the extruding process, vesicant is injected at high pressure. After extruding, foaming, cooling, shaping and hauling off, it is winding to finished PS foam sheet rolls. After vacuum forming system, the finished PS foaming sheet can be made into variety of packaging vessels such as fast food box ,aquatic plate, supermarket tray ,cake tray , KT board ,instant noodle bowl ,foam tray etc. It is widely used in the packing for food, fruit, and advertising industrial products and so on. This equipment adopts high speed hydraulic filter changer which has steady feature, can realize change the filter immediately without stopping the machine. The foaming shaping machine adopts PLC control, touch screen operation, easily to operate.
| Model |
HR-70/90 |
HR-105/120 |
HR-120/150 |
HR-135/150 |
HR-150/200 |
| Screw Diameter |
Φ70/90 |
Φ105/120 |
Φ120/150 |
Φ135/150 |
Φ150/200 |
| Foam Rate |
10-20 |
10-20 |
10-20 |
10-20 |
10-20 |
| Width of Product (mm) |
640-1040 |
640-1040 |
640-1040 |
640-1200 |
1000-1350 |
| Thickness of Product (mm) |
1.0-3.0 |
1.0-3.5 |
1.0-3.5 |
2.0-5.0 |
2.0-5.0 |
| Output (kg/h) |
50-90 |
100-180 |
180-230 |
230-320 |
400-600 |
| Cutting Mode |
Single Cutting |
Double Cutting |
| Cooling Mode |
Cooling by Wind and Water |
| Mounted Power(kw) |
120 |
150 |
180 |
260 |
380 |
| Overall Size(m) |
22*4.0*2.8 |
24*4.1*2.8 |
26*4.2*3 |
28*4.2*3.2 |
28*5.2*3.2 |
| Total Weight (T) |
10 |
12 |
15 |
18 |
23 |
2- Fully auto forming and cutting machine
This forming and cutting incorporated machine designed by our company is all-powerful. The main way is vacuum forming as well as press forming and synthetical forming. It can be used for forming kinds of plastic sheet. This machine adopt PLC control, it has group possesses reliable stability, large forming area, high production and automatic degree. The machine can mainly forming the PSP material which is used to produce food container, tray, bowl, cup etc. Forming, cutting, stacking are done in the same machine, saving labor, improving efficient, lowing labor intensity and reducing production cost. Production process is to put foam sheet into forming machine, and product and wastage will come out from the rear part.
| Model |
Unit |
HR-1040 |
| Max. forming area |
mm2 |
1000×1100 |
| Max. forming depth |
mm |
80 |
| Production efficiency |
s/die |
3 - 8 |
| Forming pressure |
T |
15 |
| Mounted power |
kw |
170 |
| Total weight |
T |
16 |
| Installation size |
m |
13×2×3.2 |
| Forming speed |
time/s |
16-18 |
3- PS recycling and pelletizing machine
This recycling and pelletizing machine is designed to reclaim the foamed polystyrene and polyethylene
materials almost identically to new ones with its own superior filtering performance.
Product introduction:
PS foam lunch box making machine produce PS foam sheet, which is a kind of new-type packing with the features of shock proofing, sound insulating, heat preservation, damp proof, safety, and good plasticity. It is used widely in the packing of food, fruit, electronic product, daily necessities, hardware product, advertisement plate, etc.
Main technical parameters
1. Model: HR1040
2. The chain transmission, Omron servo control system,4.5kw
3. The control mode:color touch screen
4. Total power:140kw
5. Power supply:three phase 380V/50Hz
6. Output:Large box(expand size 23.5×33.5cm),production is 10800 piece per hour；small box(expand size 24×17cm),production is 21600 piece per hour
7. Weight :16t
8. Main machine dimension:10×2×2.6m
1.ps foam sheet extrusion line ,use GPPS as materail to make ps foam sheet ,the sheet width ,color could be control
1)Technology: adopts Gentian type double-stage series high foam technology.
2)The raw material is general polystyrene granule.
3)Procedure:In the extruding process,vesicant is injected at high pressure.After extruding,foaming cooling,shaping and hauling off,it is winding to finished ps foam sheet rolls .After vacuum forming system,the finished PS foaming sheet can be made into variety of packaging vessals such as fast food box,aquatic plate,supermarket tray,cake tray,KT board, instant noodle bowl,foam tray etc.
4)Application Area:It is widely used in the packing of food,fruit advertising ,industrial products and so on.This equipment adopts high speed non-stop hydraulic filter changer and PLC controller.
Ps fast food box vacuum forming machine
It Is an all-powerful thermal forming machine with integration of vacuum forming Press forming and synthetically forming .It can be used for pressing many kinds of plastic sheet .The machine adopts digital system ,fully automatic PLC mechanical and electronic integration control ,touch screen to control the working programmer .It is easy to operate and of high efficiency .It features reliable stability ,large forming area ,fast speed ,highly automatic and economic on manpower .
Double worktables hydraulic cutting off machine
The machine is the most popular cutting off machine all over the world ,it is mainly used to cut the vacuum forming products (one time dishes)as well as packing ,decoration ,EPE deep processing products .It adopts the Mitsubishi brand PLC mechanical and electronic integration .owing to its features of easily changing mould ,counting accurately ,cutting off quickly ,it it widely used in many fields.
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